Application:

 

Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics & Food & Ancillaries Industries etc.

 

 

Description:

 

The External Vial Washing Machine is designed to wash the outer surface of round shaped Vials [5ml to 100ml Vials]. This machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed.

 

 

Operation:

 

From the infeed Turn Table the vials are fed into the External Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn Table for the washing operation. Two operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the sides of the conveyor a set of spray nozzles are fitted on each conveyor for water jet. One set of knifes blocks are provided on each conveyor for air jet The air is sprayed through this knifes. The Knifes are fitted in an inclined manner which ensures that the air that is sprayed reaches each corner of the vial which are previously washed. After washing and drying the vials are guided to the out feed Turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side. A set of syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of the vial resulting in the drying of the vials This machine is completely operated by PLC. A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water & air and shows the indication with alarm in the PLC.

 

 

Technical Details:

 

Model No. SBEW-200
Direction Left To Right
Out/Put Up to 240 vials per minute depend on neck size & vial size
Electrical Supply 210 Volts 3 Phase 50/60 Hz (5 wire)
Power Requirement 3 HP
Height of Conveyor 900 mm (approx.)
Container Diameter 25 mm to 6o mm max.
Height 38 mm to 120 mm.

 

Salient Features:

 

Total cGMP model
S.S frame structure
"NO VIAL NO WASHING" system eliminates wastage of water & air
Easy cleaning & maintaining
Machine is equipped with PLC system.
Stops supply of water & air when acrylic doors opened during operation.
Indication & alarm in PLC
Normal water required for washing. No hot water required

 

 

Utilities: (To Be Provided By Buyer):

 

Pneumatic Air : Filtered, oil free, sterile low pressure Air at 5kg/cm2 (4/6 bar) 150 CFM.
Water supply : 150 Litres/hour (Approx)

Note: You can reuse the drain DM water which is used in the vial washing machine.

Application:

 

Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics & Food & Ancillaries Industries etc.

 

 

Description:

 

'Bhagwati High Speed Linear Bottle` Washing Machine is used for washing of Bottle`s and finds wide application in Pharmaceuticals Industries. The automatic loading arrangement facilities loading of Bottle`s on to SS wire mesh conveyor through feed conveyor or Bottle`s are pushed manually from feed table. This saves manpower as Bottle`s are feed into pockets automatically. The automatic unloading mechanism consists of unloading Bottle` continues on to turn table (Optional).

 

 

Operation:

 

Bottle`s will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Bottle` in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Bottle` inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Bottle`s, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Bottle`s passes through the washing cycles selected.

The duly washed Bottle`s then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.

 

 

Technical Details:

 

Model No. SBLBW-250
Direction Left To Right
Production Rate 12000 Bottle`s per hour depend on neck size & bottle size
No. of Pocket Across 20
Electrical Specifications

1 HP / 415 Volts / 50 Hz for Main Motor
1 HP x 2 = 2 HP / 415 Volts / 50 Hz For Each Pump 
3 Kw For Electrical Heater

0.5 HP / 415 Volts / 50 Hz For Conveyor
Power Requirement 440 Volts, 3 Phase (4 wire System) 50 Hz.
Tank Capacity 80 Ltrs. S.S. 316
Wash Cycle 3 Inner + 1 Outer + 1 Air
Cycle Timing 3.5 Second for each wash + 1.5 second for traveling.
Dimensions 2290 mm (L) X 1175 mm (W) X 1575 mm (H)
Net Weight 800 KGS. (Approx.)
Gross Weight 1250 KGS. (Approx.)

 

Salient Features:

 

Special Pocket system ensures easy and trouble free washing of Bottle`s from outer and inner side.
Indexing motion makes easier for syringes to move inside Bottle`, when it is in stationery motion.
No Change parts are required from 2 ml to 100 ml Bottle`. (Change parts are required 2 ml & 50,100 ml Bottle`s)
Washing cycles can be adjusted as per customer requirement.
User friendly machine, even semi skilled operator can operate the machine very easily.
A Special clutch device is incorporated for Stoppage of Machine in the event; Bottle` is over turned or over diameter.
Low RPM but High out/put.
Imported Gear Motor for +Main drive and conveyor.
A.C. Frequency drives for Main drive and conveyor.
Pumps with tank (60 litres each) 3 nos.
In feed conveyor belt system.
Suitable for 2 ml to 100 ml (. (Change parts are required 2 ml & 50,100 ml Bottle`s)
S.S. cGMP Model. S.S. 304 Frame Structure.
Suitable for 2ml to 100ml at Output Speed of 40 to 120 Bottle`s/Min.
Imported Gear Box for Main Drive & Conveyor Drive.
All contact parts will be of S.S. 316 material
In feed Wire Woven Belt for feeding of Bottle`s.
HDPE material Bottle` pockets.
Grand force Pump having S.S. 316 contact surface – 3 Nos.
10 Nos. Different Washing Stations and can change as per customer requirement.
Outer wash of Air & Water both.
Loading & Unloading of Bottle`s will be through mechanical Cams.
S.S. Filter Housing for Water & Air and machine consist of 3 Nos. Water Filter & 1 No. Air Filter Water Filter & Air Filter will be supplied with Nylon Cartage.
Recirculated Water Filter will be of 10 Micron.
D.M. & W.F.I. Water Filter will be of 5 Micron.
Air Filter will be of 0.22 Micron.
Total No. of Pockets is: 480 Nos.
Total 40 Rows & each Row is having 12 Pockets.

Application:

 

Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics & Food & Ancillaries Industries etc.

 

 

Description:

 

The Bhagwati Rotary Vial washing Machine is compact and highly efficient machine with elegant look. This multi functional multi featured machine meets the GMP requirements of washing for glass and plastic Vials. The machine operates on the Rotary principle with "GENEVA" mechanism and requires manual loading and unloading of Vials.

 

 

Operation:

 

The Vials are manual loaded and unload on rotating platform and are cleaned in series of operations. The Vials are hold in Vial holders that are specially designed to accommodate Vials with varying neck diameter and Vial diameter. The Vials are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the Vials. Solenoid valves are provided to enable the regulation of wash timings and sequence of various washing media to suit specific requirement.

 

 

Technical Details: :

 

Model No. SBRW-50
Wash Cycle

First Wash 300 Ltrs/Hour Approx at 15 PSI. (Detergent Water).
Second Wash Minimum Consumption as such, water loss during recirculation shall be compensated. (Steam/Hot Water).
Third Wash 600 Ltrs/Hour Approx at 15 PSI. (D.M. or DL. Water)
Fourth Wash 15 PSI (Air)
OUT SIDE WASH 800 Ltrs/Hour Approx at 15 PSI (Ordinary Water)

Out/Put Up to 50 Bottle per minute (Depend on neck size & bottle size)
No. of Bottle Holder 32 jet
Electrical Motor

0.5HP/440 Volts/ 3Phase/ 50 Hz (Four wires) For Main Machine.

1 HP/440 Volts/ 3Phase/ 50 Hz (Four wires) For Water Pump.
Elec. Heater 3 KW. (For Hot Water)
Container Size Ø 25 mm to Ø 100 mm, Maximum Height 280 mm
Container's Neck Size

Ø 20 mm to Ø 38 mm, Maximum Height 280 mm

(With the help of required change parts)
Overall Dimension 1550 mm (L) x 1700 mm (W) x 1300 (H) Approx

 

Salient Features:

 

Geneva Mechanism.
70 Ltrs capacity water tank (Two Nos.)
Vial Guide System.
Out Side Wash system
S.S. Elegantly Matt Finish Body.
Solenoids valve to avoid leakage

 

 

Utility Requirement:

 

Electrical supply : 3 Phase + Neutral + Earthing
Electrical load : 2 Kw
Heater : 3Kw
Air Pressure : Minimum : 5 Kg/cm2 Qty: 5 C.F.M

Application:

 

Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics, Dry Syrup, Bulk Packing for Tablets & Capsules & Food & Ancillaries Industries etc.

 

 

Description:

 

Shree Bhagwati Automatic Vertical Air-Jet Cleaning Machine work on positive air pressure & vacuum cleaning. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor & Reciprocating cleaning nozzles. No container No cleaning system arrangement is standard features of the machine. 

The main drive of the machine and conveyor drive consist of A/c Motor with synchronized variable A/c Frequency Drive.

 

 

Technical Details: :

 

Model No. SBVAJC-120
Out/Put Up to 100 Bottle per minute (Depend on neck size & bottle size)
No. of Cleaning Nozzles 8
Direction of Movement Left to Right
Electrical Specification** 0.5 HP / 415 Volts / 50 Hz.
0.5 HP x 2 = 2 HP / 415 Volts / 50 Hz.
Cleaning Cycle Positive air pressure and vacuum cleaning
Working height 860 to 910 mm

 

Salient Features:

 

GMP Model
Contact parts and non contact parts SS 304.
Positive air pressure and vacuum cleaning.
Easy operation.
Adjustable & diving type cleaning nozzles.
Automatic loading and unloading of container.
Individual control for air pressure and vacuum cleaning.
Higher capacity blower to clean properly.
S.S. pressure meter.